GREEN PLASTIC

A complex of equipment to generate heat and electricity from rubber and plastic waste

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CRITICALLY NEEDED by energy-intensive manufacturers to ensure product autonomy and profitability
SEPARATE BUSINESS net profit margin 71%

USEOF WASTE

What is happening now
Non-recyclable plastic and rubber waste

Is stored, disposed of or sold for 1 UAH/kg to companies that produce polymer hatches and tiles

stored
sold
disposed of
With Green Plastic
Complex
Non-recyclable plastic and rubber waste
  • GAS
  • HEATING
    FUEL
  • TECHNICAL
    CARBON
  • ELECTRIC
    ENERGY
  • PETROL,
    DIESEL
  • FUEL
    BRIQUETTES

For your company's own needs
or/and for sale

GREEN PLASTIC
GREEN PLASTIC
GREEN PLASTIC
GREEN PLASTIC
GREEN PLASTIC

EQUIPMENT COMPLEX
IS NECESSARY FOR THE MANUFACTURERS OF:

Paper
Plastic granules
Juices

Businesses with a continuous production cycle, where the main cost item is the consumption of electricity or heat, vitally need their own resources to continue operation and remain profitable.

NOW

Every blackout disables equipment and spoils raw materials
Large producers of heating fuel stopped their work, so companies are forced to switch to more expensive types of liquid fuel, i. e. diesel, kerosene, etc.
Business will become unprofitable as soon as the electricity cost exceeds 7.5 UAH/kWh

WITH Green Plastic COMPLEX

The plant will autonomously and uninterruptedly operate in case of any blackout
The electricity cost is 2 UAH/kWh, which gives
≈ 22 M savings per year
Profitability of production increases due to cheap
heating fuel

E. g.:with the Green Plasticcomplex, the manufacturers of plastic granules get

GET THE CALCULATION OF PROFIT
UAH 9 M/year savings on electricity
+ UAH 21.9 M/year income from the sale of heating fuel
Separate business
with a profit
of UAH 20 M/year

Manufacture of gas and oil products — is one of the most profitable and promising businesses:

  • due to the critical shortage of heating fuel and electricity in Ukraine;
  • it is the most renewable energy resource  in the world.
Today, Ukrainian manufacturers of heating fuel have orders
for several months ahead
A cheap alternative to diesel is required by industrial, utility enterprises and households
Ukraine is on course for energy independence, so autonomy will be a priority
Heating fuel will continue to rise in price even after the end of the war. This is a world trend
Petrol and diesel are two more products that can be obtained through further processing of heating fuel
In the next 2–3 years, the government will oblige manufacturers to officially dispose of waste at a fixed price of 50-80 EUR/ton
Calculation of the guaranteed profit in case of the Green Plastic complex disposal of industrial plastic and automobile rubber waste

on the basis of two BMTU-6 plants with a volume of loading chambers of 6 m3 and one IVECO gas genset with a capacity of 180 kW, operating on excess pyrolysis gas

GET THE CALCULATION OF PROFIT
- UAH 825
K/month expenses for the complex
+ UAH 11.8
M/month income from sold products

ABOUT
Green Plastic
EQUIPMENT COMPLEX

The pyrolysis technology, which we use to process rubber and plastic into useful products, is well known worldwide.

For more than 100 years, Finland and Germany have been creating expensive plants that work using high-temperature pyrolysis.

This is an important difference of Green Plastic

Our specialists used low-temperature pyrolysis.

This is what allows us to make small modular plants that can be placed all over Ukraine where the right types of waste are concentrated, put a gasholder and a GGS there and manufacture oil products from waste, i. e. heating fuel, and electricity from free gas

WHY WERE THERE NO
SUCH PLANTS IN UKRAINE?

01

Before the war, the payback rate for such equipment was 5 years. The plants were made from Mariupol metal using Kharkiv electronics.

Heating fuel at the time of operation of coke plants cost UAH 12/l, while now it costs UAH 30/l, and technical carbon costs UAH 800/t instead of UAH 5,000/t

02

When the electricity cost was 3 UAH/kWh, manufacturers did not care about the energy independence of their companies

Today, the issue of energy autonomy is crucial for every household

Currently, the Green Plastic complex pays for itself in 12 months and costs
5 times cheaper than European analogues with the same functionality and performance

WHAT THE GREEN PLASTIC
Green Plastic CONSISTS OF

A plant with a loading volume of 6 m³
Tank farm
Gasholder
GGS
Household premises to place the equipment
Staff facilities
Staff training
Maintenance
Project documentation
Obtaining of environmental permits

WE GUARANTEE

Economic
and quality indicators we declare in contracts
Supply
of raw materials at UAH 2/kg in the volume required for manufacture
Provision by the consumer to whom you will sell
the manufactured energy
UAH 20 M complex value
12 months payback period

The payback rate of the complex is reduced to 8 months when the number of plants is increased to 3

GET THE CALCULATION OF PROFIT
GREEN PLASTIC
GREEN PLASTIC
GREEN PLASTIC
GREEN PLASTIC
GREEN PLASTIC

YOU CERTAINLY WANT TO GET THE ANSWER TO THE QUESTION
“HOW WILL I GET THIS 20 MILLION BACK IN A YEAR?”

Detailed calculation of profit and expenses of the complex for the 1st year, P&L

DOWNLOAD FILE SEE THE CALCULATION
  • EBITDA: UAH 5,679,200
  • Net profit margin: 70,6%
  • Internal rate of return: 4,4%
  • Return on investment: 9,2%
  • Return on assets: 10,4%
  • Operating cycle: 4 days
Simple maths of the project: what and how much you get from waste processing

We calculate that 1 plant with a loading volume of 6 m3 processes 3 tons of raw materials per day

Every day, 3 tons of raw materials worth UAH 2/kg are needed for processing, the costs are:

  • day = UAH 6 000 
  • month = UAH 180,000
  • year = UAH 2,160,000
Out of these 3 tons you get:
1,800 litres of heating fuel
with a selling price of UAH 30/l
  • day = UAH 54,000
  • month = UAH 1,620,000
  • year = UAH 19,440,000
150 kWh of electricity with a prime cost of UAH 2 kWh and a selling price through direct transit of UAH 6 kWh
  • day = UAH 14,400
  • month = UAH 432,000
  • year = UAH 5,180,000
0.5 tons of technical carbon with a selling price of UAH 5,000/ton
  • day = UAH 2,500
  • month = UAH 75,000
  • year = UAH 900,000
Total: UAH 23,360,000/year

The equipment complex is already in operation at our production site in Chernivts

So we can demonstrate and confirm all calculations by personal example

Moreover, the Green Plastic team has implemented
over 75 projects in the energy and processing industry

Over 15 of our pyrolysis technology-based plans operate effectively in Ukraine

A plant with a loading volume of 6 m³

more details

A plant with a loading volume of 6 m³ to process waste rubber, plastic and liquid fuel waste (used oil, fuel oil after long-term storage)

Manufactured: 6 plants

They are used at the fuel production plant in Fastiv

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Power plant with a capacity of 2.7 MW

more details

Power plant with a capacity of 2.7 MW, operating on sunflower pellets

It was launched in 2017 at the plant of the electricity producer from renewable energy sources, PGS Energiia, LLC, Zaporizhzhia

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A plant with a loading volume of 2.5 m³

more details

A plant with a loading volume of 2.5 m³ to process waste rubber, plastic and liquid fuel waste (used oil, fuel oil after long-term storage)

Manufactured: 1 plant

It is used at FORTAN, LLC since 2017, Cherkasy region

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ARE THERE ANALOGUES OF Green Plastic?

Let's compare the complexes

  • Cost
  • Delivery
  • Staff
    training
    пуста строка
  • Equipment
    maintenance
  • Choice of premises
Final cost
Pros&cons
GREEN PLASTIC Ukraine
  • UAH 20 M
  • free
  • free
    пуста строка
     пуста строка
  • free
    1st month
  • free
UAH 20 M   UAH
high payback rate, European quality
  • Cost
  • Delivery
  • Staff
    training
    пуста строка
  • Equipment
    maintenance
  • Choice of premises
Final cost
Pros&cons
China
  • UAH 20 M
  • UAH 10 M
  • UAH 40 K
    one professional’s
    per diem
  • no
    пуста строка
  • no
30+ M   UAH
plants are made of short-lived material and require more operating costs
  • Cost
  • Delivery
  • Staff
    training
    пуста строка
  • Equipment
    maintenance
  • Choice of premises
Final cost
Pros&cons
Europe
  • UAH 100 M
  • UAH 500 K
  • UAH 60 K
    one professional’s
    per diem
  • no
    пуста строка
  • no
100+ M   UAH
5 times more expensive than our complex with the same functionality and performance

ONLY 3 MONTHS REQUIRED
TO LAUNCHTHE COMPLEX

01/03

Step 1

Together we prepare terms of reference and draft an offer
more details

Together we prepare terms of reference and draft an offer

We identify what resource and the amount of waste you have and what type of energy you want to obtain, since the company structure that we will offer depends on this.

If it is building a business from scratch, we provide options of regions where you can take the necessary waste and explain how to sell the products.

If you already have your own premises, a generator or a tank farm, we remove these elements from the cost.

Everything is tailored.

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02/03

Step 2

You make an advance payment and in 3 months the complex is ready for operation
more details

You make an advance payment and in 3 months the complex is ready for operation

All equipment will be assembled at your production site, and all necessary documentation will be prepared.

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03/03

Step 3

Over the next 2 weeks, we will train your employees to manage the complex
more details

Over the next 2 weeks, we will train your employees to manage the complex

We continue to advise and support your project free of charge during the 1st month. Further — as agreed.

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ORDER A CONSULTATION

Green Plastic TEAM

Ivan Voronchenko
Chief Designer of Green Plastic, developer of heating equipment
with 20 years of experience
  • chief designer of the official Siemens equipment developer in Ukraine for 3 years;
  • carried out work in the development, manufacture, launch of new unique heat engineering equipment and reconstruction of existing equipment in Ukraine and abroad;
  • together with a European company, developed a joint project for the utilization of heat from the gas pumping station of LPU-MG “Bogorodchany” with an electrical capacity of 32 MW.
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Oleksandr Poliakov
founder of Green Plastic
  • has been engaged in the development and implementation of commercial strategies in business for more than 30 years;
    transforms small local enterprises into market leaders of Ukraine
    in its segment;
    in 2021, he studied at the innovative technopark UNIT.City
    at the USB school on the BUILD course.
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Serhii Semenenko
Leading Engineer in the field of heat engineering equipment production with 23 years of experience
  • implemented equipment modernization projects in the fields of energy, metallurgy in Ukraine and abroad.
  • implemented projects together with Siemens
    in energy;
  • worked at the site of the Siemens plant
    on the production of energy equipment
    in Germany.
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Serhii Zelenskyi
Energy Engineer, specializing in automation
and electronic control systems
  • specializes in gasification of solid fuel and solid combustible waste, restoration of gas generator technologies
    from various sources;
  • created gas generators from agricultural waste and wood;
  • in the last year, it produced a custom-made installation with a thermal capacity of 350 kW and the ability to generate an electric power of 60 kW.
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ALL TOGETHER WE FIGHT FOR THE INDEPENDENCE OF UKRAINE, AND ENERGY AUTONOMY IS ONE OF ITS IMPORTANT COMPONENTS

What is more, we will clear the country of the two most dangerous wastes in the world: rubber and plastic

Contact us to get the advice,
as well as for the complex value and profit calculation:

Adress
Chernivtsi,
70 Yaroslava Mudroho Street How to get there
Contacts
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